Infrastructure

State-of-the-Art Processing Plant

Dr. Agro Organics operates a modern agricultural dehydration facility situated in Mahuva, Gujarat, the primary crop harvesting zone of India. Our facility is designed for high throughput, strict sanitary parameters, and complete metal decontamination.

Scale & Processing Speed

Our manufacturing complex spans over 15,000 square meters, supporting an annual export production capability of 5,000+ Metric Tons.

Equipped with multi-stage automated crop washers, continuous conveyor tunnel dehydrators, sortex optical sorting systems, and cleanroom packaging bays, we maintain steady supply chains for leading global food brands throughout the year.

Hygienic Zone Partitioning

Our plant is structured into distinct, color-coded zoning partitions to prevent cross-contamination:

  • ๐Ÿ”ด Raw Intake & Sorting: Agricultural washing, dry skin peeling, and tail cutting.
  • ๐ŸŸก Dehydration Zone: Controlled humidity hot-air conveyor systems.
  • ๐ŸŸข Hygienic Finish & Sizing: Sifting sizers, Sortex sorting, and metal testing.
  • ๐Ÿ”ต Aseptic Packing & Warehouse: Double-sealed container boxing and dry cargo pallet storage.

๐Ÿญ Processing Facility & Factory Floor

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Automated Slicing & Dicing Line

Pneumatic peeling lines and mechanical slicers executing uniform cuts for optimal drying.

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Continuous Tunnel Conveyors

Advanced steam-heated continuous multi-deck dehydration tunnel dryers.

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Buhler Sortex Optical Sorters

High-speed digital color sorters separating peel fragments and defects.

๐Ÿ”ฌ Quality Control Laboratory

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Moisture Balance Testing

Real-time halogen heating balances monitoring retained moisture under 6.0% limits.

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Microbiology Testing Bay

Aseptic incubators and clean benches monitoring yeast, mold, and total plate counts.

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Physical-Chemical Sizing Check

Calibrated standard screen sieves and ash-determination laboratory furnaces.

๐Ÿ“ฆ Warehousing & Container Shipping

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Hygienic Pallet Racking

Clean wood pallets protected by moisture barrier stretch films on elevated B2B racks.

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Dehumidified Storage Facility

Storage warehouse units keeping ambient relative humidity under 50% continuously.

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Container Loading Slabs

Sealed B2B cargo docks enabling clean container loading directly from the warehouse.

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Dr. Agro Organics - Bulk Export Sourcing Verified Quality | Custom Sizing | Global Port Shipping
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